Note: All Profiles can be Curved except RIB 25

Aluminum Composite Panel is a lightweight durable panel made of Aluminum and Polyethylene compound, coated with an advance fluorocarbon paint, POLYVINYLIDINE FLOURIDE (PVDF). This ensures the excellent durability of the surface finish. It is an excellent material for exterior and interior cladding of new building facade as well as retrofit applications.
It has a high degree of levelness to preserve the fine architectural design ans can be roller bended to suit various design shapes.

APPLICATIONS:

1. Interior & Exterior material of building
2. Structure of exhibit hall
3. Advertisement boards
4. Factory Buildings
5. Bath, washroom & simple frame wall, etc.
6. Cladding of buildings situated in a highly corrosive environment. ( e.g. project near the seashore)

 

General Properties

Testing Item	Standard	Result
Unit weight	ASTM D792	t3mm=4.6kg/m2 t4mm=5.5kg/m2
Outdoor temperature resistance	ASTM D1654	No abnormity
Thermal expansion	ASTM D696	3.0×10-5 -1
Thermal deformation temperature	ASTM D648	115
Thermal conduction	ASTM 976	0.102Kcal/m.hr
Flexural rigidity	ASTM C393	14.0×105
Impact resistance	ASTM D732	1.650kgf
Adhesive strength	ASTM D903	0.74kgf/mm
Sound-insulating rate	ASTM E413	29
Flexural Elasticity	ASTM D790	4055kg/mm2
Shear resistance	ASTM D732	2.6kgf/mm2
Minimum bending radius	ASTM D790	45mm 70mm
Fire propagation	ASTM E84	Qualified
Smoke developed	ASTM E84	<45
Wind-pressure resistance	ASTM E330	Passed
Properties against water	ASTM E331	Passed
Properties against air	ASTM E283	Passed

PVDF Coating Finish

Testing Item	Standard	Result
Finish coat thickness	ISO 2360(CNS 8406)º	27.6m
Gloss	ASTM D532-89	20~45%
Pencil hardness	ASTM D3363-00	2H
Toughness	ASTM D4145-83	2T no rift
Adhesive force	ASTM 3359-97	4B
Impact resistance	ASTM D2794-93	>100kg.cm
Abrasion resistance	ASTM D968-93	64.6 L/mil
Mortar resistance	ASTM 605.2-90	24 Hrs pat test exceed
Humidity resistance	ASTM D714-97	3000hr No blister
	ASTM D2247-02
Boiling-water resistance	ASTM D3359-B	Passed
Salt-spray resistance	ASTM D117-03	3000hr No blister
Acid resistance	ASTM D1308-87	No Effect
	AAMA 605.2-91,TEST#7,7.31
Alkali resistance	ASTM D1308-87	Passed
Solvent resistance	ASTM D2248-73	Passed
	ECCA T5&NCCA NO.11-18
Color retention	ASTM D2244-93	E=0.34
Chalk resistance	ASTM D4214-98	No Chalking
Gloss retention	ASTM D2244-93	84.20%

 

Color Chart

Characteristics of Aluminum Composite Panel

Lightweight
ACP only weighs 5.6kg/m2. Definitely lighter than other cladding materials such as granite and marble. It can reduce structure members.

Durability
Aluminum Composite Panel is highly resistant to chemical corrosion due to the advance Fluoroplastic coating of polyvinilydine fluoride (PVDF), the composite material is rigid, resistant to blows, breakage and pressure and has a high bending and breaking strength.

Flatness
As the composite material is rigid, the flat surface be preserved. This is considered a major advantage of ACP.

Fire Resistance
ACP are laminated at the temperatures from 200 °C to 250 °C to bond the aluminum sheets to the PE Core. The non-flammable cover sheets protect the plastic core.

Material Composition
ARCHITECKS panel is painted with an advance fluorocarbon paint (PVDF) a durable coating on Aluminum laminated composite material. The laminated structure of ACP ensures exceptional strength of the panel.

Installation Details

It is used to support concrete of a Concrete Slab. It was developed to provide a structurally efficient product for use in floor systems.
Steel deck is a cold formed corrugated steel sheet supported by steel joists or beams.
It is designed to create a permanent formwork that replaced the conventional wood forms that are used in Hanging Slabs.
Despite the fact that it is a structural component, its uniform quality can offer an attractive appearance, especially with the use of properly specified shop and field applied coatings.
Steel deck is also a component of many UL and ULC approved fire rated assemblies.

Specifications

Base metal type	:	ASTM A466 cold-rolled
		550 mpa (80,000 psi)
		(Available in Local & Imported coils)
		Now available in prepainted for Steel Deck One
Thickness	:	0.80 mm
		1.00 mm
		1.20 mm
		1.60 mm
Coating	:	Imported Coil – Zinc = 275 gms / m2
		Local Coil – Zinc = 120 to 150 gms / m2
Length	:	Transportable

 

 

DECK ONE

Steel Section Properites
t (mm.)	y (mm.)	I (mm.mm)	St (mm3)	Sb (mm3)
0.80 1.00	13.02 13.13	122046.73 151745.35	3300.29 4115.99	9374.25 11554.72

Composite Section Properties
	t (mm.)	y (mm.)	x (mm.)	I (mm.mm)	St (mm3)	Sb (mm3)
0.80	100 125 150	2901.60	34.80 40.68 45.96	11412549.66 20361085.33 32129244.80	327924.61 500491.83 699000.72	175045.44 241480.14 308829.74
1.00	100 125 150	3627.00	37.75 44.28 50.16	13233160.46 23803316.49 37785304.16	350536.32 537523.02 753310.42	212584.93 294899.68 378454.82

Maximum allowable superimposed load (80,000 psi) design for 33,000 psi tensile strength is also available
I (mm.)		Maximum allowable superimposed load, kPa
		span (m)
		1.50	1.80	2.00	2.30	2.50	2.80	3.00	3.50
0.80	100 125 150	12.00 12.00 12.00	12.00 12.00 12.00	12.00 12.00 12.00	12.00 12.00 12.00	12.00 12.00 12.00	10.01 12.00 12.00	8.41 12.00 12.00	4.88 9.14 12.00
1.00	100 125 150	12.00 12.00 12.00	12.00 12.00 12.00	12.00 12.00 12.00	12.00 12.00 12.00	10.85 12.00 12.00	9.13 12.00 12.00	6.02 10.01 12.00

 

DECK TWO

 

DECK THREE

Steel Section Properites
t (mm.)	W (kg/mm.)	A (mm2/mm)	I (mm4/mm)	St (mm3)	Sb (mm3)
0.80 1.00 1.20 1.40 1.60	8 10 12 14 16	1.083 1.353 1.624 1.895 2.165	401.477 515.760 639.319 774.008 921.684	19.915 25.583 31.712 38.393 45.718	13.454 17.284 21.425 25.939 30.888

Maximum allowable superimposed load .Kpa
I (mm.)	Slab DEPTH (MM.)	span (m)
		1.50	1.80	2.00	2.30	2.50	2.80	3.00	3.50
0.80	100 125 150	19.20 19.20 19.20	19.20 19.20 19.20	15.95 19.20 19.20	12.70 17.69 19.20	9.73 13.57 17.60	7.48 10.45 13.58	6.35 8.88 11.55	4.31 6.05 7.90
1.00	100 125 150	19.20 19.20 19.20	19.20 19.20 19.20	15.10 19.20 19.20	15.10 19.20 19.20	11.62 16.48 19.20	8.99 12.78 16.77	7.66 10.90 14.32	4.91 7.54 9.93
1.20	100 125 150	19.20 19.20 19.20	19.20 19.20 19.20	18.97 19.20 19.20	18.97 19.20 19.20	14.67 19.20 19.20	10.54 15.95 19.20	3.57 13.67 17.79	5.40 9.57 12.48

 

DECK FOUR

Deck Properites
Gauge	t (mm.)	W (kg.m2	A mm2/mm	I mm4/mm	Sp mm2/mm	Sn mm2/mm	Rb kN/m	oVn kN/m
22	0.8	8	1.021	518	23.4	18.6	11.929	27.88
20	1.0	10	1.276	648	29.2	23.3	16.995	33.76
18	1.2	12	1.532	777	35.1	27.9	28.779	44.55
16	1.6	16	2.042	1037	46.8	37.2	42.778	55.9

Composite Properties
t mm.	Slab Depth mm.	OM kN.m.	A m2/m.	Vol M2/m2	W kN/m2	Sc mm3/m	Iave mm4/m	oM kN.m	oV kN/m
0.80	100 125 150 180	16.68 22.64 28.61 35.77	0.059 0.079 0.099 0.126	0.077 0.102 0.127 0.157	1.815 2.402 2.990 3.695	54507 75372 97490 124960	5792014 11151680 18953266 32128000	12.47 17.62 22.79 29.21	38.312 50.410 62.853 72.245
1.00	100 125 150 180	20.25 27.70 35.16 44.11	0.059 0.079 0.099 0.126	0.077 0.102 0.127 0.157	1.815 2.402 2.990 3.695	66653 92341 119684 153720	6312754 12066492 20408851 34432764	15.58 21.59 27.98 35.93	38.312 50.410 63.517 78.125
1.20	100 125 150 180	23.59 32.54 41.50 52.24	0.059 0.079 0.099 0.126	0.077 0.102 0.127 0.157	1.815 2.402 2.990 3.695	78488 108910 141414 181962	6800543 12924654 21779514 36613265	18.35 25.46 33.06 42.53	38.312 50.410 63.517 80.576
1.60	100 125 150 180	29.54 41.48 53.41 67.73	0.059 0.079 0.099 0.126	0.077 0.102 0.127 0.157	1.815 2.402 2.990 3.695	101216 140773 183335 236641	7691422 14490994 24291105 40631191	23.66 32.91 42.89 55.32	38.312 50.41 63.517 80.576

t (mm.)	Slab Depth mm.	OM kN.m.	Uniforem Superimposed Loads, kn/m2
			span (m)
			2.0m	2.5m	3.0m	3.5m	3.75m	4.0m	4.5m
0.80	100 125 150 180	12.74 17.62 22.79 29.21	14.57 19.2 19.2 19.2	8.83 12.29 15.99 19.2	5.72 7.99 10.42 13.46	3.84 5.39 7.06 9.15	3.17 4.46 5.86 7.61	2.62 3.7 4.88 6.36	1.79 2.55 3.34 4.44
1.00	100 125 150 180	15.58 21.59 27.98 35.93	18.11 19.2 19.2 19.2	11.1 15.5 19.2 19.2	7.3 10.19 13.94 17.19	4.99 7.01 9.62 11.9	4.18 5.87 8.08 10.1	3.51 4.94 6.82 8.46	2.49 3.53 4.9 6.1
1.20	100 125 150 180	18.35 25.46 33.06 42.53	19.2 19.2 19.2 19.2	13.32 18.56 19.2 19.2	8.83 12.34 16.9 19.2	6.13 8.59 11.8 14.59	5.16 7.25 9.98 12.35	4.37 6.15 8.49 10.52	3.17 4.48 6.22 7.73
1.60	100 125 150 180	23.66 32.91 42.89 55.32	19.2 19.2 19.2 19.2	17.57 19.2 19.2 19.2	11.78 16.48 19.2 19.2	8.3 11.63 15.25 19.2	7.05 9.89 12.99 17.56	6.03 8.48 11.15 15.09	4.48 6.32 8.32 11.32

 

DECK FIVE

SUPER DECK

METHOD OF INSTALLATION AND DETAILS

Propping and Electrical Layout

Electrical Layout

 

Connection Details

Typical Interior Support

Typical Interior Support

Typical Sprandel End

 

Composite Construction

COMPOSITE CONSTRUCTION
All reinforced concrete are composite construction in the sense that they combine two dissimilar material in any structural member. The term composite is usually applies to the combination of the concrete with structural steel in the form of DN Steel Deck Panels. The structural steel, while capable of carry loads when acting alone can develop much strength and stiffness if it acts integrally with the concrete.

DN STEEL DECK REINFORCED COMPOSITE SLABS
Floor and slabs, incorporating cold formed DN Steel Deck Panels, which servers both as form and reinforcement for the concrete placed over them, are widely use in the building where the main framing is either steel or composite construction. DN steel deck has a base metal of ASTM 446 cold rolled, 550 mPa (80,000 psi) yield strength and available thickness of 0.80 mm, 1.0 mm and 1.2 mm with zinc coating of Z-27.

DN Steel Decking, easily and quickly laid on a steel floor beams, serves as working flatform to support construction activities and to carry freshly poured concrete. This eliminates the need of temporary flaseworks and forms.

 

Reinforced Composite Slabs

COMPOSITE CONSTRUCTION
All reinforced concrete are composite construction in the sense that they combine two dissimilar material in any structural member. The term composite is usually applies to the combination of the concrete with structural steel in the form of DN Steel Deck Panels. The structural steel, while capable of carry loads when acting alone can develop much strength and stiffness if it acts integrally with the concrete.

DN STEEL DECK REINFORCED COMPOSITE SLABS
Floor and slabs, incorporating cold formed DN Steel Deck Panels, which servers both as form and reinforcement for the concrete placed over them, are widely use in the building where the main framing is either steel or composite construction. DN steel deck has a base metal of ASTM 446 cold rolled, 550 mPa (80,000 psi) yield strength and available thickness of 0.80 mm, 1.0 mm and 1.2 mm with zinc coating of Z-27.

DN Steel Decking, easily and quickly laid on a steel floor beams, serves as working flatform to support construction activities and to carry freshly poured concrete. This eliminates the need of temporary flaseworks and forms.

STEEL DECKING ACCESSORIES

Purlins are the horizontal structural membrane in a roof. It helps in supporting the loads from the roof and are properly supported by the building wall or principal rafter. These roof purlins are extensively used in large sized roofing platforms, factory, workshops and many industrial projects. Manufactured using best grade materials, these are offered in various specifications, depending upon the requirements of the clients.

C Purlins

C Purlins are horizontal structures that are used to support the load from the roof or the sheathing. The plane surface of this purlin on one side has made it a preferred material for cladding due to its easy installation on concrete structures or steel. Our range purlins are light in weight and perfect for simple span construction.

Z Purlins

Z Purlins are made using cold-formed or rolled sheets for supporting roof. The flexible shape of these beams facilitates various designs solutions. These purlins are extensively used in huge roofing solutions such as godowns, workshops, industrials sheds and many more. The range is known for saving upto 50% on structural sheet in comparison with hot rolled angles. Our purlins are crisp and clean in design and do not allow the scope of inaccurate lengths.

Materials Specifications

• Hot-dipped zinc-coated steel
• Conforms to AS 1397/G275/G340

Product Features

• Rollformed to various dimensions from a depth of 100mm. to 300mm.
• Available in the following thicknesses: 1.5mm.,2.0mm.,3.0mm.,3.5mm.
• Can be ordered cut to length subject to volume and transport limitations.

Advantages

• No need to paint.
• Highly compatible to use with long span pre-painted roofing materials.
• Since AISSI Hi-TEN LC Shapes can be ordered longspan, sections can be analyzed as multi-supported continuous members resulting in lower flexural stresses. Compared with simply-supported members, AISSI Hi-TEN LC Shapes are therefore safer and more economical to use.
• Unlike B.I sections, AISSI Hi-TEN LC Shapes do not have rust-staining problems.

Applications

• Can be used in residential, commercial, and industrial projects requiring hygienic and long term lifespan.
• Highly adaptable in agriculture & livestock industry such as poultry houses, piggeries, etc.
• Highly recommended to use in corrosive environments such as in food processing facilities, etc.
• Ideal to use in recreation and resort facilities exposed to salty air.

DYD Door Series

DYD – Polyurethane Insulated Door Series

Based on the technical licence agreement and marketing distribution agreement (KOREA and JAPAN TECHNOLOGY – Exclusive distributor in the Philippines) with ‘Yong Sung Refrigeration Co., Ltd.’ in Korea and ‘Nankyoku Bounetu Co.,Ltd.’ In Japan, DYD Refrigeration Systems Inc. have manufactured and supplied the new developed compact design insulated door system by combination of new technology and new materials for various customer’s demands and requirements, which is totally different type from the ordinary doors.

Also by our own design, we are developing all doors parts to be suitable forHACCP(Hazard Analysis Critical Control Point) programassuring durability, safety, versatility, sanitation purposes. We are doing efforts to produce and supply the high quality insulated doors system with lower costs to our customers.

DYD – Insulated Door System advantages

• Preventing the doors from corrosion, the lumber entirely is not used at DYD doors.
• By using poly-urethane foam, insulation effect of door is increased
• Door is easily to open and close with the weight being 1/3 less than the ordinary door type
• The corrosion is prevented by using aluminium, anti bacterial plastic and stainless steel at surface of door, handle, and fastener parts
• The series of doors fabricated by DYD are suitable for all HACCP (Hazard Analysis Critical Control Points) regulations
• Gasket packing materials is made as SANPRENE – anti-moulds & bacterial treatment for strong oil resistant and a long self life, extreme low temperature use(up to -70 ºC), and it gives a high insulation effect by 4 times sealing structure.

DYD – Sliding Doors (Manual /Automatic, and Single / Double )

1) Application of DYD Sliding Doors :

• Available in Manual, automatic, single and double sliding doors type to be applied for various demands of gasket sealed and polyurethane insulated with variable thickness by using temperature requirements
• Good for middle and large –scale cold storages
• Various food processing industries and supermarket

2) Sliding Mechanism :

• Door hanger sliding system for easy and gentle open/close
• Using heavy duty non-corrosive J- Aluminium rail track to minimize wear/tear of nylon roller for smooth slide.
• By using reinforced aluminium for the sliding rail materials, minimizing the abrasion with the sliding roller.
• Designed to eliminate noise and increase durability, the reinforced nylon rollers at our sliding door are used

3) PVC door jamb : Designed for thermal break, sealing tight gasket insertion/rigid structure along 3 sides

4) Aluminium gaskets holder and door heater :

• Designed for Sanprene gaskets and defrost heater insertion al.moulds along the four sides of door frame

5) DYD – Automatic Sliding doors (single / double) features:

• Adaptation of micro chip enables to control several functions automatically – door speed, torque control, door open/close(half or less), trouble shooting.
• By using the smallest AC motor (Micom control compact type, 1 phase100 Volt), strong power, high durability, and less noise at the optimum conditions. And it is installed at the relatively small area inside rail cover for HACCP.
• Operated by pull (wire rope) switch and push switch. Can be operated by photo sensors (optional) and be controlled by remote control even when on forklift operation.(optional)
• Internal lock function connected with the external systems can be functioned. (optional)

6) DYD – Sliding door Specifications

Sliding Type	Manual / Automatic, Single/Double Sliding
Door Thickness (mm)	50, 75, 100, 125, 150, 150 mm Thick Panel, polyurethane
Temperature of room	( +) 15 ºC – Up to (-) 50 ºC
Surface Skin	0.5 – 0.6 mm  T PPGI or PPGL/0.6 mm T Stainless Steel 304
Door Jamb	Extruded PVC door Jamb
Gasket	Sanprene gasket for exetreme temperature application
Lock	Gunplate safe lock
Door Header	9 / 16 ohm for 4 sides door leaf, electronic temp. controller
Rail	Extruded Aluminum J shape rails with heavy duty rollers
Overlap	60 mm overlapping on opening
Door Accessories	Aluminum gasket/heater holders, Plastic Handles, emergency escape, rail brackets, bottom guide roller, Rail cover, buffer device, temperature controller, Chains (auto), pull/push switch (auto), other fixing components.

DYD – Swing Doors (Single and double swing door design)

1) Application of DYD Swing Doors

• Available in Manual single and double swing doors type to be applied for various demands of gasket sealed and polyurethane insulated with variable thickness by using temperature requirements
• Good for small scale cold room
• Walk-in chillers and freezers

2) Swing doors Mechanism

• Usual opening angle application up to 90^º
• Swing Door leaf framed by PVC Z type sashes
• Swing Door Jamb framed by PVC C type sashes
• Sanprene E-type side gaskets, Sweep type bottom gasket with gasket holder to seal gap in between door leaf and door jamb
• Using heavy duty chrome plated or stainless steel door latch, hinges
• Heater – defrost heater 3 sides surrounding door jamb
• Installed safety door opening release button inside of room at the rear of door leaf

3) DYD – Swing doors Specifications

Sliding Type	Manual, Single/Double Swing
Door Thickness (mm)	50, 75, 100, 125, 150, 150 mm Thick Panel, polyurethane
Temperature of room	( +) 15 ºC – Up to (-) 50 ºC
Surface Skin	0.5 – 0.6 mm  T PPGI or PPGL/Stainless Steel 304
Door Jamb	Extruded PVC door Jamb
Gasket	Sanprene e-type gaskets and sweep type bottom gasket with gasket holder for extreme temperature application
Lock	Overlap latch(chrome plated or stainless steel)
Door Header	9 / 16 ohm for 4 sides door jamb
Overlap	35 mm overlapping on opening, sweep overlap on bottom
Door Accessories	Latch, Hinge, Handle, safety release button, other fixing components.

DYD- Vertical up/down Door-automatic /manual, single / Split type

1) Vertical up/down Door features (Based on KOREA / JAPAN TECHNOLOGY)

• Good for warehouses when there is no area on the sides or for automatic line storages
• Less overload for opening, by balancing in between door and balancer to be connected by chain
• This door can be easily stopped when opening manually.
• When operated automatically, it is to be opened and closed with the conveyer

2) DYD – Vertical up/down doors Specifications

Vertical Door Type	Manual/automatic, Single/Split, ½ level
Door Thickness (mm)	50, 75, 100, 125, 150, 150 mm Thick Panel, polyurethane
Temperature of room	( +) 15 ºC – Up to (-) 50 ºC
Surface skin	0.5 – 0.6 mm  T PPGI or PPGL/Stainless Steel 304
Door Jamb	Extruded stainless or aluminum door Jamb
Door Heater	Separate circuit wiring from the motor line
Effective size	2,500 mm W X 2,500 mm H, other size will be specified
Door Accessories	Chain, balancer, motor (auto), handle, fixing components

DYD – Manual Heavy Duty Overlap Door- manual single/double

1) Heavy Duty overlap Door features (Based on KOREA /JAPAN TECHNOLOGY)

• Good for small cold storage where not many people passing, and Balst freezer
• Maximum door opening degree : 90 to 180^º
• Single and double opening overlap doors also available

Overlap Door Type	Manual, Single/Double
Door Thickness (mm)	50, 75, 100, 125, 150, 150 mm Thick Panel, polyurethane
Temperature of room	( +) 15 ºC – Up to (-) 50 ºC
Surface skin	0.5 – 0.6 mm  T PPGI or PPGL/Stainless Steel 304
Door Jamb	Extruded PVC/stainless/aluminum door Jamb
Door Heater	4 sides Door Leaf circuit wiring, middle (double)
Gasket	Sanprene gaskets at 3 sides, centre (double, half round), bottom
Effective size	1,800 mm W X 4,000 mm H (single), 4,500 mm W X 4,500 mm H(double), other sizes will be specified
Door Accessories	Heavy duty hinges, gun-plate safe lock, plastic handle, aluminum gasket/heater holder, temperature controller, fixing components.

DYD – Monorail Overlap Door – single sliding and overlap swing

• Ideal application for slaughter houses and cutting & deboning plant
• Vinyl chloride sheets equipped at the upper part of monorail
• Based on KOREA / JAPAN TECHNOLOGY

DYD – Flip-Flop Door (Based on KOREA TECHNOLOGY)

• Maximum door opening degree : 180 º, Wider view by view glass, single / double type
• Application for inside cold storage, food processing plants
• Rubber Spring bumper absorbs hitting shock
• Tight seal protecting gasket, Heavy duty floor mounted hinges
• Poly-Urethane foam inside material for effective insulation

DYD – Air blower shutter – side horizontal air flow circulation (based on Korea Technology)

• Double blocking cold air from sinking to the bottom, Blocking heat from entering from the top
• Up to 30~50% energy cost saving than top to the bottom type air curtain
• Pre-filter at best of the opening always allowing clean air to flow in
• Optimum control by of the wings on opening
• Minimizing cool air leaking by using gaskets

DYD – Air blower Curtain – Vertical air flow

• Blocking cool air and energy saving
• Insect resistant
• Blocking dust and odor inlet
• Increasing sales and stability

DYD – Vinyl sheet Curtain Doors, Strip Curtain door

• Easy and economic installation, Saving energy costs
• Effective insulation of temperature, anti-insect, blocking noise and wind

DYD – Floor Heater (underneath Doors along opening line)

• Avoiding Ice Built Up underneath Doors
• Fast and transferring heat to the floor
• Easy installation, small space required, 500 mm W X 2,500 mm, spacing with plastic nets
• Long self-life,
• 500 W electric consumption – self heating

DYD – Air Tight Door (Clean Room, manual/auto, single/double sliding)

1) Air tight door features (based on KOREA / JAPAN TECNOLOGY)

• Application for clean rooms to be suitable for HACCP – Food processing plants, electronic semi conduct industry, Pharmaceutical industry, Hatchery farms, Hospitals
• Achieved A-4 level for sealing tightness.(Japan’s Nankyoku Bounetsu Co., Ltd.)
• By using poly-urethane foam, making it light weight with high durability, insulation and moisture prevention functions, equipped with viewing glasses
• Non contact sensors allow the doors to be opened more easily so it can be maintained under cleanness condition. Sensor type safety switches or tap switches be equipped.
• Manual opening is smooth. Also, it can be maintained under cleanness condition because automatically closing after being opened.
• For safety, the air brake is activated when the door is closed automatically and is to reduce the door closing speed to be lessened shock when collided.

Measurement	Pressure difference(Pa)	Ventilation Volume (m3/h.32)
		Single	Double
	10	0.09	0.13
	30	0.18	0.26
	50	0.29	0.37
	100	0.91	0.6

Air tight door Type		Manual /Auto, Single/Double sliding
Effective Size		Single sliding ; 600 – 2,000 mm W X 3,000H X 42 mmT   Double Sliding ; 1,200 – 4,000 mm W X 3,000H X 42mmT
Door Leaf	Surface	PPGI or PPGL or Stainless steel 304
	Leaf Frame	Aluminum alloy extruded materials
	Inside	Polystyrene foam
	Rubber	Rigid poly chloride
	Handle	Anti bacterial resin (inner aluminum substitute added)
	Guide Roller	Stainless steel 304
Door Jamb	3 Side Frame	Aluminum alloy extruded materials
	Gaskets	Rigid poly chloride
Drive Function		4 sides Door Leaf Circuit wiring, middle (double)
Options	Window	Acrylic board 5 T/Glass (attached shatter proof film)
	Window Frame	Aluminum alloy extruded materials
	Reduction Gear	Cylinder
	Safety fixture	Sensor switch / tap switch

            DYD –Fireproof Doors and Marine Fireproof Heat Shielding Door

(Manual/auto – single/double sliding, overlap based on KOREA/JAPAN TECHNOLOGY)

– High Speed Door (Automatic)

The high speed door is based on KOREA TECHNOLOGY and is capable of rapid and smooth operation with a highly durable curtain fabric, spring counter balance system, a high-performance electric drive unit, and an inverter-equipped controller with various sensors. It is the economical and efficient automatic door with safety devices and convenient functions.

1) DYD – High Speed Door applications
Logistic centres,Cold storages, Food processing plants,

DYD – High Speed Door Features ;
DYD – high speed consists of a durable fabric sheet, aluminium frame, a rapid operator, a counter balance system, and various safety devices.

1. Materials : THK2.5 fabric(polyester sheet + acrylic coating)
2. Counter balance : Tension spring balance
3. Door speed : Opening – 1.5 to 2.5m/s, Closing – 0.5 to 1.5m/s
4. Wind pressure : Inside 20 to 28m/s
5. Temperature : Applicable (-)35 ^ºC to (+) 85 ^ºC
6. Maximum size : Available range – up to 6,000 mm W X 6,000 mm H

• No surface temperature increase where the fire is flamed to 1000 Celsius degree, realizing very high fireproof and preventing freezing because of the heater inserted inside gasket packing. (Certificate Nos. in Japan ; EA-0155-6 for Special fireproofand CAT-0348-9 For Danger preventive provisions of single/double sliding doors)
• Door is covered by fireproof materials of Silicate calcium board With PU insulation foam, door frame is made of silicate calcium board lined with stainless steel sheet
• 30% lighter weight compared with other fireproof door makers, so easy and smooth opening/closing can be done without vibration. And the durability of all using parts are improved for a long self-life.
• Equipped with the emergency escape device which enables. people to open from inside room, in case of door open/close switch malfunctioned.

 

PANEL APPLICATION

Ideal Application Includes:

• Various Cold storages for meats, fishes, fruits, vegetables, ice, further processed food and meat products, chemicals,
• Chicken dressing plants, pig & cattle slaughter houses, dairy and milk processing plants, fisheries & sea-foods processing plants, further meat processing plants, various beverage processing plants,
• Wet- markets and food terminals
• Agricultural poultry houses & Hatcheries, Piggery houses & Boar houses
• Commercial walk in freezers and chillers for shopping mall, super & hyper market, Hotel & restaurants, Institutional school, Military and Factory canteens
• Blast freezers and chillers
• Various IQF freezers
• Refrigerated trucks, vans and fishing troll boats
• Clean room and air conditioning rooms for Pharmaceutical, Semi-conduct industries
• Telecommunication cell site cabins

Various Food (Meat) Processing Line Equipments (Korean Makers)

Ham & Sausages Processing line flow and equipments

Process: Raw materials → Curing at cooling storage→ Grinding → Vacuum Bowl cutting→ Vacuum stuffing → Smoking→ Intensive water spray cooling→ Staging at Cooling room → Vacuum Packaging→ Boxing

Nuggets & Hamburger Patties line flow and equipments

Process: Forming→ Predusting→ Battering → Breading→ Frying → Air tunnel cooling→ Spiral Freezing→ Vacuum Packaging→ Boxing

Barbeque Ham & Skinless sausage line flow and equipments

Process: Vacuum stuffing→ Forming nozzle→ Super-oven cooking → Colouring→ Steaming→ Air tunnel cooling (cascade)→ staging at Cooling room→ Vacuum Packaging→ Boxing

Corned Beef Cooker line flow and equipments

Process: Frozen meat blocks → Defrosting→ Pre-cutting → Vacuum tumbling→ Curing at cooling room → Hot Kneader – Double jacket agitating cooker→Shredding→ Canning→ Retorting→ Boxing

 

 

Various meat processing preparation and canning equipments

Equipments: Frozen Block Flaker, Meat Grinder, Vacuum Mixer, Pickle Injector, Vacuum Tumbler, Vacuum stuffer, Various Former for hamburger, nuggets, Retort for can & Pouches

 

Individual Quick Freezing System (IQF)

DYD – IQF Freezing System Outline

DYD – IQF Freezers – Tunnel Freezer, Spiral freezer and batch quick freezer are based on KOREA TECHNOLOGY and the most ideal way of food preservation and distribution for IQF (Individual Quick Freezing) products. And these freezers are effectively used and applied for various chilled & frozen products processing. These freezers are suitable for all production lines, single and multiple, increasing productivity as well as saving energy and labour costs, and satisfying consumer demands.

The advantages to use DYD-IQF Freezing systems ;

1. The fast/quick cooling and freezing time will be accomplished within 10 to 60 minute compared with 6 to 8 hours the conventional blast freezing (slow freezing)
2. Flexible application for the continuous production line in combination with pre and post processing lines such as steamer, baker, fryer, boiling and various packaging
3. Fully automated production line increases the productivity by 60 % more.
4. Tremendous labour saving, running cost down, easy maintenance & cleaning for HACCP foods safe program which could not be achieved from the ordinary freezers. The premium quality of products will be provided to the processors as shown below

DYD – IQF Freezing System Applications

Chilled & frozen food products wide range of Raw food materials and processed products ;

• Aquatic products – crab, squids, shrimp, tuna, mackerels, various fisheries etc.
• Various Cooked and Fried products – Chicken nuggets, Hamburger patties, fried fishes, Meat ball, Imitate crabs, fired shrimp etc. frozen products after cooking and frying
• Meat products – Pork, Beef, Chicken, and other meats
• Dumplings and Noodles – Dumplings, Siomai, Siopao, Spring rolls, Wanton, Spaghettis, Noodles
• Breading powders, Croquettes, Pizza pies, Snacks, Fish jellies, Pudding, Desserts, etc.
• Fruits products – Banana, Pineapple, Mango other Fruits

DYD – IQF Freezing ‘Tunnel Freezer’

Features:

• FAN MOTOR is mounted on the outside of the freezer (Patented) : by reducing heat created from motor, loading capacity of compressor on freezer will be minimized.
• Efficient and sanitary system to be suitable for HACCP, Freshness Quality Control System for quick freezing.
• Effective systems through compact and simple design, reducing labour, operating costs
• Strong, rigid belt design, Mesh and flat belt used for sanitation (stainless steel, Plastic)
• Flexibly used with steamer, oven, fryer, boiler – all kinds of food manufacturing lines.
• The differential pressure created by turbo fan, providing unique circulation of air flow.
• Total automatic production line by automatic control system with built in inverter.
• The extended continuous production time without down time of defrosting interval period is achievable by ADF (automatic De-Frost) system as option (Patented).

Specification:

Model	DTF-250	DTF-500	DTF-750	DTF-1000
Capacity	250kg/h	500kg/h	750kg/h	1000kg/h
Dimension (mm)	2,800  W	2,800  W	2,800  W	3,400 W
	12,000 L	18,000 L	20,000 L	23,000 L
	2,200 H	2,200 H	2,200 H	2,200 H
Cooling fan motor	5 hp X 4	5 hp X 8	5 hp X 12	5 hp X14
Compressors(60hz)	37-55 kw	37-92 kw	55-165 kw	110-220 kw
Drive Motor	3 ph, 220 V , 0.5 kw – 2.2 kw

DYD – IQF Freezing ‘Spiral Freezer’

Features:

• Spiral Freezer can be installed at the limited area by the compact type design and unit module type design.
• Flexible design for input and output direction (straight type, L-type, U-type shape)
• Wide range of applications(cooling, drying, steaming, freezing spiral system)
• Strong, rigid belt design, Mesh and flat belt used for sanitation (stainless steel, Plastic)
• The extended continuous production time without down time of defrosting interval period is achievable by ADF (automatic De-Frost) system as option (Patented).
• FAN MOTOR is mounted on the outside of the freezer (Patented) : by reducing heat created from motor, loading capacity of compressor on freezer will be minimized.
• Automatic control system by inverter and PLC built –in
• CIP (Clean-in-place) system are available for belt and inside chamber cleaning (details as specified by option of customer design)

Specifications:

Model	DSF-250	DSF-500	DSF-750	DSF-1000
Capacity	250kg/h	500kg/h	750kg/h	1000kg/h
Dimension (mm)	4,500  W	4,500  W	5,200  W	5,200 W
	6,000 L	6,800 L	7,500 L	8,000 L
	2,700 H	3,300 H	4,000 H	4,700 H
Cooling fan motor	5 hp X 4	5 hp X 3	5 hp X 4	5 hp X 5
Compressors(60hz)	37-55 kw	57-92 kw	92-110 kw	110-165 kw
	508 wide		609 wide
Drive Motor	3 ph, 220 V , 0.5 kw – 2.2 kw

 

DYD – IQF Freezing ‘Batch type Quick Freezer’

• By using trolley carts, suitable application to various products for small production
• Without process stop, it is connected in between pre-processing and post-processing.
• Quick freezing by strong air circulation (Down flow design) of Axial fan
• Using inverter controller, air speed is controlled variably for producing various products.
• In case of adapting a complete condensing unit, no necessary separated machine room.
• By using trolley carts, after freezing process the trolley carts can be stored inside room

Specifications:

Model
Capacity	140kg/h	280kg/h	420kg/h
Dimension (mm)	2,200 W	2,200 W	2,200 W
	2,200 L	4,400 L	6,600 L
	3,100 H	3,100 H	3,100 H
Cooling fan motor	5 hp x 2	5hp x 4	5hp x 6
Compressors(60hz)	22 kw	37 kw	55kw

 

Loading Bay Equipments (Korean Makers)

1. DYD – Sectional Door(manual / auto)
   • Max. size : 13m W X 8 m H
   • Panel Thickness : 50 mm T PU,
   • Panel pitch : 530/610mm
   • Viewing glass equipped
2. DYD – Dock Leveller (Hydraulic operated/ Manual)Size – 2.0 m W X 2.5 m L X 600mm H
3. DYD – Dock Seal
   • Small : 1.6m W X 2.2m H
   • Big : 2.3 m W X 2.7 m H
4. DYD – Dock Shelter
   • Standard size ; for 40ft container3450mm W x 3600mm H X 600mm D
5. DYD – Air Inflatable Dock Shelter
   • Standard size ; for 40ft container3600mm W x 3555mm H X 770mm D
   • Air bag pump : 180W
6. DYD – Dock Rubber Bumper
   • Size : 250 W X 500L X 125mm D

Slaughtering machines

Capacity :                   100~600 pigs/hr. ( Custom made)

Dimension:                 2400W x 2230Lx3400H

Electric Power:           5.5kW x 380V (or 440V)x3P

Material:                    Stainless Steel&Molten galvanized iron ( Except for the drive Series ) 

Included Equipment:  Sliding Chute 

 

Capacity :                   100~600 pigs/hr. ( Custom made)

Dimension:                 2400W x 2230Lx3400H

Electric Power:           5.5kW x 380V (or 440V)x3P

Material:                    all Stainless Steel( Except for the drive Series ) 

Included Equipment:  Sliding Chute 

 

Capacity :                   100~600 pigs/hr. ( Custom made)

Dimension:                 2400W x 2230Lx3400H

Electric Power:           2.3kW x 380V ( or 440 V) x 3P

Material:                    all Stainless Steel( Except for the drive Series ) 

Included Equipment:  Sliding Chute 

 

DYD – Polyurethane Spay Foam, Polyurea Coating (based on KOREA TECHNOLOGY)

DYD – Polyurethane Spray Foam Outline and Application

• Seamless monolithic insulation system
• Very low water absorption – Stable strong cellular structure of rigid P.U foam locks out water penetration
• Dual effects for Insulation and waterproofing – ideal application of metal & concrete roof deck
• Ideal for flashing at parapet
• Possible inside spray under roof or truss / outside spray on the top of roof for new and repair works
• Various application for insulated tanks – Beer tank, Accumulator, Grain silos, water tank
• Wide range of building roof water proofing by repair and new, and animal (livestock) houses

DYD – Polyurea Coating Outline and Application

 

• Reaction of isocyanate with primary amine Terminated polyesthers.
• Process is high pressure, high temperatureImpingement mix spray equipment
• Two component spray elastomeric and coating

• Mixing index : Isocyanate 0.5 kg + Resin 0.5 kg = 1 m2

Properties	Tensile Strength	Elongation at break	Yield Strength	CLTE
Value	130-200 kgf/cm2	200-500%	800-1800 kgf/cm2	13.4 X 10-5/ ºC

 

Air-cooled condensing unit – package type equipped compressors

• Hermetic scroll compressor equipped
• Hermetic reciprocating compressor equipped
• Semi-hermetic reciprocating compressor single stage
• Semi-hermetic reciprocating compressor 2-stage
• Semi-hermetic screw compressor (inverter type as option)

Water-cooled condensing unit

as same as air-cooled condensing unit compressor equipped

Air-cooled condensers

Air-cooled fin & tube package, Air-cooled fin & tube (U, H, L, C, V type)

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Evaporative condensers (Evacon – water and air combination cooling)

• Maximized condensing capacity, CE certificate products
• Compact design by seamless pipe and high strength steel(STPG410) and enhancing high cooling efficiency
• Induced draft type and Forced draft type are available depending on application

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Unit coolers – electric / water defrosting

Ceiling hanger type, Slim type – middle of ceiling mount, Overhead mount type, Floor type

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Other Refrigeration components

Oil separator, Receiver, Accumulator, Shell & tube water chillers, Plate heat exchanger and so on to be supplied and installed by the customer’s design

Walk-In Chiller/Freezer

Walk – In Cold Storage Room Freezers – Model Design Recommendation
(For meat, fisheries and various products, not applicable for Ice Cream)

Walk – In Cold Storage Room Chillers- Model Design Recommendation
(For meat, fisheries and various products)

 

Specification
Effective Coverage :	1150 mm
Rib Height :	2 mm
Insulation Thickness :	25, 50, 75 and 100 mm
Insulation Material :	POLYISOCYANURATE (PIR) / POLYURETHANE (PU)
Density :	32-35 kg/m3 or depends on your density requirement3
Material Finish :	Colorlume, GalvalumeAluminum and Stainless
Metal Thickness :	From 0.40 mm to 0.60mm (standard)*a specific tonnage is required for non-standard thickness
Length of Panel :	Up to transportable length (depends on the location)

Specification
Effective Coverage :	1000 mm
Rib Height :	33 mm
Rib Spacing :	250 mm
Insulation Thickness :	25, 50, 75 and 100 mm
Insulation Material :	POLYISOCYANURATE (PIR) / POLYURETHANE (PU)
Density :	35-40 kg/m3
Material Finish :	Colorlume, Galvalume, PVDF
Aluminum and Stainless
Metal Thickness :	From 0.40 mm to 0.60mm (standard)
*a specific tonnage is required for non-standard thickness
Length of Panel :	Up to transportable length (depends on the location)

 

Specification
Effective Coverage :	1000 mm
Rib Height :	2 mm / 5 mm
Rib Spacing :	250 mm / 500 mm
Insulation Thickness :	50, 75 and 100 mm
Insulation Material :	POLYISOCYANURATE (PIR) / POLYURETHANE (PU)
Density :	35-40 kg/m3
Material Finish :	PPGI, Galvalume, PVDF
Aluminum and Stainless
Metal Thickness :	From 0.40 mm to 0.60mm (standard)
*a specific tonnage is required for non-standard thickness
Length of Panel :	Up to transportable length (depends on the location)

Specification
Effective Coverage :	1150 mm
Rib Height :	2 mm
Insulation Thickness :	25, 50, 75 and 100 mm
Insulation Material :	POLYISOCYANURATE (PIR) / POLYURETHANE (PU)
Density :	32-35 kg/m3 or depends on your density requirement3
Material Finish :	Colorlume, Galvalume
Aluminum and Stainless
Metal Thickness :	From 0.40 mm to 0.60mm (standard)
*a specific tonnage is required for non-standard thickness
Length of Panel :	Up to transportable length (depends on the location)